food extruder-manufacture,factory,supplier from China

Twin screw extruder is developed on the basis of single screw extruder. Two screws are placed side by side in the barrel of the twin screw extruder. According to the meshing degree of the two screws can be divided into mutual meshing type and non-meshing type. According to the rotation direction of the two screw shafts, it can be divided into reverse rotation type and co-rotation type.(1) meshing twin screw: Because the meshing gap of the meshing screw is very small, the material has the ability of forced conveying, not easy to produce backflow, leakage phenomenon.

The extruder has the functions of compression, mixing, kneading, melting, puffing and molding. The cavity of the extruder can be divided into 3-5 zones. Each zone can be heated by steam or electricity, or by extrusion friction, so as to achieve the purpose of cooking the material. Under the action of high temperature and high pressure in the cavity, the starch Gelatinization, protein denaturation. When the material passes through each zone of the extruder cavity, soluble flavor substances and pigments can be injected into the material through the cavity under high pressure.

The screw extruder was first used in the plastics industry, and its theoretical research started earlier, forming a variety of mathematical models used to describe the basic principles of flow and heat transfer in the extrusion process, using these models to achieve accurate extrusion machine simulation Design. The application of extrusion technology in the food industry is slightly later than that in the plastics industry, which is mainly due to the complexity of food raw materials.

Extrusion technology, as an economical and efficient processing method, has been widely used in food and feed industry in recent years. The twin screw extruder has incomparable advantages over the single screw extruder. Its advantages such as wide processing range, high curing, strong self-cleaning ability and stable operation control are gradually recognized by everyone. For the food industry with high requirements, these advantages of twin screw extruder can be better played.

When using a twin-screw extruder, the twin-screw extruder needs to install the device correctly, so that it can save energy and time during production.The twin-screw extruder is fully automated from batching, extrusion, puffing, molding, core sandwiching, cutting, spraying to finished products at one time. The production line has the characteristics of many optional models, flexible equipment configuration, wide range of raw materials, many types of products, and simple operation.

Directly puffed food is generally required to be dried after extrusion processing. The moisture content of the dough in the extruder is 15%~20%. The product is then dried to reduce the moisture content to 2% to 3% to create the environment needed for a crunchy texture and stable shelf life. Due to the low density of the product, the drying time is usually very short, so it should be carried out in a warm warehouse.Coatings to produce direct-expanded products Extruded and dried products are finally sprayed with oils and seasonings.

Series double screw extruder introduction:1, mainly by the feeding system, extrusion system, rotary cutting system, heating system, lubrication system, control system.2, extruder feeding system, main drive system, rotary cutting system all adopt frequency control, strong power, smooth operation, power saving.3, automatic lubrication, forced cooling, to ensure the safe operation of the extruder and prolong the life.4, screw alloy material, through special processing, high strength, wear resistance, increase the service life.5, according to different products, with different structure and length

There is only one screw in the barrel of the single screw extruder, it is by the friction of the screw and the barrel of the material to transport materials and form a certain pressure. In general, the friction coefficient between the material and the barrel is greater than that between the material and the screw. Otherwise, the material will be wrapped in the screw together to rotate and not play the role of forward propulsion.Screw is divided into three sections: feeding (feeding) conveying section, compression melting section, metering homogenization section.

Screw extruder is mainly used in the production of starch extruded food, protein extruded food and extruded feed in the food industry, and can also be used as a special chemical or biochemical reactor.Starch puffed foodThe starch in the grain will gelatinize (αize) under the high temperature and pressure of the extruder. The results showed that the degree of starch αization was more than 98% and the crude fat decreased by 60% or even disappeared after the puffed corn flour. Water solubility increased by more than 40%. Therefore, extruder can replace roller dryer to produce gelatinized starch.

How it worksObviously, the material will flow from the high pressure area to the low pressure area in two directions: one is that the wear of the square screw will be reduced as the screw rotates, and the material will be transported, sheared, mixed and heated by the barrel shell in this way.Under the action of high pressure, it is matured and then squeezed out of the cylinder.The counter-rotating twin-screw extruder generally uses two screws with the same size but opposite thread directions.